Why the Right Racking Still Matters
Warehouse efficiency isn’t new, but the conversation has shifted in 2025. While automation and smart software often steal the headlines, the warehouse’s physical backbone, the racking and storage systems, quietly make or break performance.
At Wickens, we design and manufacture bespoke heavy-duty racking systems for some of the most demanding environments in the UK. In 2025, we’re seeing more businesses revisit their warehouse infrastructure as they push for better space utilisation, improved safety, and long-term sustainability.
So, what does warehouse efficiency really look like today? And how can the right racking system unlock smarter, safer operations?
Getting the Foundations Right
You can have the best warehouse management system and a fleet of forklift trucks, but efficiency suffers if your racking layout doesn’t suit your operation. We work with customers in timber processing, steel stockholding, vehicle recycling, boating, and manufacturing to redesign their warehouse layouts from the ground up.
The focus?
- Making better use of vertical space
- Reducing double handling
- Creating dedicated storage zones to speed up picking
It’s not about squeezing in more racking. It’s about designing systems that support how your business works now and as it evolves.
The Rise of Bespoke Over Off-the-Shelf
We’ve noticed a shift away from one-size-fits-all systems. More businesses realise that off-the-shelf racking often comes with compromises, wasted space, poor access, or limited load capacity.
Wickens’ customers typically come to us for solutions that fit their material sizes, handling equipment, and processes.
Whether it’s runs of cantilever racking for timber lengths, high-load racking systems for steel coils, or multi-bay setups for bulky components, custom-built racking gives our clients control over their space and boosts operational flow.
Planning for Safety and Staff Retention
Warehouse efficiency isn’t just about speed; it’s about safety, too. Poorly planned storage areas can increase the risk of accidents, damage to goods, and even lost productivity due to congestion or unclear access routes.
We’re seeing more businesses factor in safety from the start, asking questions like:
- How can we reduce forklift travel distance?
- Is there enough visibility at aisle intersections?
- Do our operatives have safe, efficient access to every product?
Well-designed racking isn’t just a safety investment; it’s a retention strategy. In a tight labour market, providing a clean, well-organised working environment helps keep your workforce motivated and productive.
Efficiency Doesn’t Always Mean Automation
There’s no denying automation is growing, but for many SMEs and mid-size operators, full automation isn’t the right fit (yet). Instead, incremental gains are being made by optimising physical systems first.
We’ve recently supported several clients who’ve doubled their picking efficiency by restructuring their layout, introducing cantilever racking for awkward items.
Sometimes, the biggest wins come not from new tech but from a fresh pair of eyes on your existing setup.
Investing in Racking Built to Last
2025 is also the year businesses will be more considerate in their purchasing. Sustainability targets, rising steel prices, and capital budget pressures mean companies ask more questions about product lifespan, maintenance, and support.
Wickens systems are designed and manufactured in the UK, using high-quality materials and robust engineering to withstand heavy use, tough environments, and the test of time. We are often asked to supply additional parts to racking systems we supplied 30 to 40 years ago.
This year, more than ever, efficiency includes longevity, and that’s where Wickens’ commitment to quality really delivers.
What Next?
If you’re looking at warehouse improvements this year, don’t start with software, start with structure.
Wickens has over 40 years of experience designing and manufacturing storage systems that work in the real world:
– Heavy loads
– Unusual dimensions
– Harsh environments
– Complex workflows
Whether you’re storing steel beams, timber packs, cable drums or just need a racking system that actually works with your space, not against it, we’re here to help. We’ll always advise you on the best route forward, and with in-house engineers, you can trust that your racking system is in expert hands.
Let’s discuss how to make your warehouse more efficient in 2025. Want to discuss improving your warehouse layout? Contact Wickens or send us a message.
